for production of vacuum packages made of flexible-film.

Packaging Material:
Bottom web (flexible) PA/PE
Width: 422 mm (+2 mm)
Thickness: up to 260 µm
Hot seal compliant, draw compliant

Top web (flexible), Type: PA/PE
Width: 420 mm (+/- 1 mm)
Thickness: 90 µm
Hot seal compliant

Goods to be packed: unknown

BASIC MACHINE (Layout EPDM 904026_A1001_420)
Consisting of:

Machine chassis
Frame length 3,660 mm
Machine length approx. 4,582 mm
Machine width including cabinet approx. 1,107 mm
Machine height approx. 2,054 mm

Control cabinet width 1,000 x height 1,700 x depth 350 mm

Machine side cladding in loading area

Nominal machine width 420 mm

Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.

Transport Chain 5/8 x 3/8″ K, nickel plated (105413)

Electrical: 400 Volt AC/N/PE, max. connected load: 32 Amp.
Supply line: 5 x 6 mm² fixed connection
Fuse protection: 32A anti-surge
Residual current circuit breaker: FI-3pole 300mA / type B universal
current sensitive

Infeed module ELM 2_ BB 420
Length 1,730 mm
Module fits for lifting system, forming die and bottom film unwind

Bottom film unwind UF 231
Holding spindle for bottom film with 3″ core-Ø (76 mm)
Max. 400 mm diameter of bottom film reel
Adjustable film reel guide, incl. dancer arm system and break

Lifting system HS 100
20 kN, for forming depth up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)

Forming system FS 200
Forming of bottom film by lid heating,
Heating with compressed air, forming with vacuum
Active carbon filter 0.01 µm for oil free compressed air during forming

Vacuum system VSP000160
Forming and evacuation pump 300068 BUSCH R5 RA0160D, 160 m³/h

Free Loading Area approx. 886 mm (=3 free strokes)

Sealing module SIM 1_BB 420
Length 900 mm
Module to fit the lifting system, sealing die, top film unwind and control
components

Machine control:
IPC 2100 real time
Industry 4.0 ready

Colored touch screen terminal 12,1″
Stainless steel enclosure IP65
High temperature and vibration stability

Recipe store for up to 500 recipes
Detailed status indicator of in- and outputs of the PLC visible via HMI
USB interface
Data backup of recipes and machine parameter

Ethernet interface
Password protection
Different access level for different access authorizations

Adjustable main machine data – correctable (password protected)

Adjustable switch point for vacuum and gas
Pressure reading
Electronic height adjustment for lifting system in mm: 45, 80, 110, 150

Performance indication
Cycle counter
Detailed fault tracking

4 temperature control loops with off-limit check
Cleaning program with temperature control of dies

Operator language: English
More languages are available via HMI

Pneumatic
Air service unit R 1/2″
Water separator for air pressure incl. automatic emptying
Automatically water blow out system by die set change
Safety valve with pressure switch
Sealing valve with pressure regulator

Top film unwind OF 230
For top film reels with max. 400 mm reel diameter
Adjustable film reel guide, incl. dancer arm system and brake

Photoelectric print registration DM 100
for target-printed, flexible top film, consisting of film brake and mech.
adjustable print mark reader

Lifting system HS 100
20 kN, for forming depths up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)

Evacuation system ES 100
Edge evacuation or narrow top film
Vacuum top – bottom separately controllable

Gas flushing kit BE 100
including gas tank GT10 with valve, check valve,
pressure reducing valve and ball valve
(for mixed gases, O2 level <21%)

Cutting module SCM 1_BB 420
Length 730 mm
for installation of e.g. Drive, cross cutting, contour cutting,
longitudinal cutting, discharge conveyor and trim removal

2 Pcs.
Cross cutting QO 30
Cross-cutting unit, with pneumatically operated vertical knife movement from
top (guillotine), for smooth cut or opening aid serrated cut

2 Pcs.
Cross cutting knife QOM 30
for smooth cut

Longitudinal cutting LS 10
Longitudinal cutting unit, with rotating knives,
for installation of knife shafts.
Longitudinal cutting motor with standard speed for flexible film

FA 100 drive frequency-controlled 1.5 kW

Transport system AB 200
Discharge conveyor with belt
Version: Intralox discharge conveyor
Drive: Intralox discharge belt with blue Intralox-chain and frequency
converter for synchronous packaging discharge, length approx. 840 mm
height adjustable

Trim Removal RB 200
Electric rewind for edge strips
Friction drive without dancer arm system

Safety system with safety gate SE 005
Integrated safety system (Safety Logic) for product overhang
Safety PLC incl. Safety sensors
Maximum forming depth 150 mm,
Performance max. 9 cycles/min.
Max. Packaging weight 4kg/cycle
Safety distance 0 mm
Forming station inlet: safety cover with magnet switch
Forming station outlet: safety flap with magnet switch and safety shutter

Sealing station inlet: safety flap with magnet switch and safety shutter
Sealing station outlet: safety cover with magnet switch
Perforated sheet safety covers made of stainless steel
Hygienic design

Remote Diagnosis RS 100
MGuard is a comprehensive teleservice and remote maintenance tool.
Location independent maintenance of the machine with the utmost level of
security. A switch inside the control cabinet of the machine needs to be
activated to enable the VPN tunnel. Consequently you protect parts of
your system network, complete production cells or automation components.
Only the operator at the machine is authorized to activate the system.

TOOLING:

Basic-Die:
Cutoff length: 270 mm
Nominal machine width: 420 mm
Edge trim: 39 mm
Forming depth: 150 mm

Basic die
Number tracks: 1
Number rows: 1

Package dimension: 381 x 270 mm
Forming dimension: 366 x 252 mm

Die components

Forming die lower part
Edge evacuation and gas flushing
Designed for forming plate (forming plate not integrated in basic-die)

Forming die upper part
Heating above forming mold
Tubular heating elements

Non-stick coating
high quality – black

Sealing die lower part
Forming depth: 150 mm
Designed for sealing grid
(Sealing grid not included in basic die)

Basic tool in basic version is not suitable for production of packages.

Vario 1
Number tracks: 3
Number rows: 2

format diagram: EPDM 013462

Package dimension: 127 x 135 mm
Forming dimension: 112 x 117 mm
Package depth: max. approx. 65 mm

Product weight: unknown
Product: unknown

Vario 1 Die components

1x Forming plate, 3-tracks/2-rows

6x radius plates
Width 112 mm x length 117 mm
Corner radius 4x R 20 mm
1x Set of filler plates

1x Sealing die upper part, 3-tracks/2-rows
Perimeter sealing seam 5 mm (nominal)
Corner radius 4x R 20 mm,

1x Sealing grid 3-tracks / 2-rows
Sealing gasket 70 Shore, 3 mm of thickness, fabric finish with 0.8 mm grid
Incl. 4 spare sealing gaskets

1x Set of filler plates

Vario parts:

Package support
Support system in loading area (2 support rail(s) included)
Discharge system (2 discharge rail(s) included)

for longitudinal cutting

Knife magazin consisting of:
1x Knife shaft (MW 10) incl. coupling
4x Circular knife
1x Safety cover incl. handle
1x Cutting register incl. 4 cutting edge(s)
for film support during cutting

Performance:
The set performance according to DIN 8743 for these Varios and the above
mentioned machine configuration is approx. 6 – 7 cycles/min.
This refers to empty packages, a final vacuum set point of 10 mbar,
a forming depth of 60 mm and without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point.

Gas system:
The above mentioned machine configuration is not designed for high oxygen gas
flush with a volume share across 21 %. A special gas flush system (explosion
proofed vacuum pump, special valve technology) is needed, if the volume share
is across 21 %.

General

CE – Declaration of conformity
CE – Sign
Machine labeling: English

Technical documentation
Contents: instruction manual
Spare parts catalogue
Electrical and pneumatic diagrams